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Now we have the handle and ferrule ready for assembly.
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Over at the drill press the handle is drilled with a hole the size of the nail to be inserted, in this case 3/16". A depth of 3/4" is sufficient.
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The head of the nail is removed by grinding or cutting in some fashion.
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The ferrule and nail are mounted and held in place with a drop or two of medium CA.
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Traditionally the point on an awl is long and lean. It can be ground free hand but is easier to accomplish with a jig. Here is a simple 1/4" hole in a piece of scrap 1/4" material (a scrap of laminated flooring from the den remodel) held in place at the belt sander with a clamp.
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The ferrule is abutted against the jig and the nail rotated counter to the direction of the belt. Incidentally, most knife makers use a sander for sharpening. It can be a very useful grinding tool.
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Bring the tip to a point and refine the angle until it is as long as you like. The sparks have never been a problem for me. They do not seem hot enough to start fires but I clean out the sawdust before grinding metal.
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All that remains is to trim the bit left from parting off at the end of the handle and apply a bit of finish.
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